1-1

Chapter 1 TOC and Service Specifications

1-2

Service Specifications (cont.)

1-4

Component Locations (SOHC)

1-5

Component Locations (DOHC)

1-8

Valve Clearance and Adjustment (SOHC) and Oil filter renewal

1-9

Valve Clearance and Adjustment (DOHC)

1-11

Base idle speed adjustment

1-13

Distributor Cap and Rotor Arm

1-19

Spark Plugs and ignition timing check

2a-1

Chapter 2 Part A - Engine in-car repair procedures and technical specifications

2a-2

Crankshaft, Pistions and Connecting rod technical specifications

2a-3

Cylinder head and valve specifications

2a-4

Cylinder head and valve specifications continued

2a-5

Torque wrench settings

2a-6

Compression test and finding TDC

2a-7

Finding TDC continued and removal of cylinder head cover.

2a-8

Crankshaft pulley

2a-10

SOHC and DOHC timing belt components and removal

2a-11

Timing belt removal and refitting instructions

2a-12

Timing belt removal and refitting instructions continued and tensioner and sprokets

2a-13

Timing belt tensioner and sprocket refitting (SOHC)

2a-14

Timing belt tensioner and sprocket refitting (DOHC) Some camshaft stuff(SOHC)

2a-15

SOHC camshaft and rocker arm removal

2a-16

DOHC camshaft cam removal and SOHC cam refitting

2a-17

SOHC and DOHC cam refitting

2a-18

SOHC cylinder head and associated components (diagram)

2a-19

DOHC cylinder head and associated components (diagram) and removal

2a-20

Cylinder head removal/inspection/refitting

2a-21

Cylinder head removal/inspection/refitting (cont) and Oil pan removal

2a-22

Oil pump removal/refitting/dismantling/inspection/reassembly

2a-23

Oil pump continued and DOHC Oil cooler removal and refitting

2a-24

Crankshaft oil seals renewal / Flywheel removal/inspection

2a-25

Flywheel refitting and Engine/transmission mounts inspection and renewal.

2a-26

Engine/transmission mounts inspection and renewal continued.

2b-1

Engine removal and overhaul procdures and TOC

2b-2

Block and components diagram

2b-3

Engine/Transmission removal

2b-4

Engine/Transmission removal cont

2b-5

Engine/Transmission removal cont and Engine dismantling

2b-6

Cylinder head dismantling/cleaning and inspection

2b-7

Cylinder head cleaning and inspection

2b-8

Piston/connection rod assembly.  Crankshaft removal and inspection

2b-9

Crankshaft/piston/connecting rod inspection

2b-10

Crankshaft/piston/connecting rod inspection (cont)

2b-11

Main/end bearing inspection. Engine reassembly sequence and piston ring refitting.

2b-12

Piston/connecting rod assembly

2b-13

Piston/connecting rod assembly continued... crankshaft refitting

2b-14

crankshaft refitting continued

2b-15

crankshaft refitting continued

2b-16

Engine initial startup after overhaul